Steven Johnson
New Orleans
Summary
With over 30 years of extensive experience in chemical plants, refineries, offshore platforms, power plants, and pipeline projects, this candidate has excelled as a Turn Around Maintenance Coordinator, Project Supervisor, Refinery Inspector, Quality Assurance Engineer, Quality Control Inspector, Inspection Lead, Civil/Mechanical new construction auditor, plant commissioning, and Welding Inspector. Their exceptional knowledge of code piping requirements for ASME Sec.1, B31.1, B31.3, and requirements of Sec. VIII for vessels and code repairs has allowed them to consistently deliver high-quality results. They are known for maintaining firm schedules while maximizing productivity and facilitating close coordination efforts between owner/operators and contractors. Clients and stakeholders recognize them for their results-oriented project delivery and QA/QC management skills, sound judgment, exemplary technical expertise, and leadership abilities.
Overview
22
22
years of professional experience
1
1
Certification
Work History
MTAP Block Coordinator
Shell SEPCO
- Current
- MTAP Block Coordinator is integrated with the TA Event Leads, Operations Lead and Construction / Major Maintenance Team Leads for planning and executing TA’s, Pitstops and Maintenance campaigns
- Working closely with engineering and operations to develop maintenance repair strategies and work scopes then by providing guidance and steering to mechanical and I&E planners in creating work packages to drive these scheduled events to completion
- Managed resource identification with selected contractors and contract management for each new event learning from previous experiences
- Able to drive standardization and efficiency of execution through contract management with a combination of the use of KPI’s, technology, and commercial strategy
- Provide safety leadership throughout execution, including serving as a key presence in the field utilizing tools gain through serving on Shell’s Behavior Based Safety Management team that gives training and key direction to the BBSM Safety Champion personnel
- Provide work direction to offshore construction leadership, planers and manage tactical issues including logistics, SIMOPS and permitting
- Being cost sensitive to TA events by optimizing master staffing planning, materials requisitions approvals, AFE submissions, budgets and working closely with cost specialist personnel
- Have successfully led and completed emergency outages requiring critical lifts, catalyst changes, rotating equipment rebuilds and piping replacements with short planning timelines and with serious risks to production down time during field execution activities
- Have been skillful as a leader of teams with as many as10 personnel in the planning and execution team and63 contractor field personnel for recent projects
- Software tool used daily, TEAMS, SAP, SharePoint, P6, Power BI, TackTrak, and MS Office
Production Unit Inspection Lead
Shell SEPCO
01.2018 - 01.2021
- The Production Unit Inspection Lead is responsible for supporting and providing quality assurance for inspection activities performed as part of the Pressure Equipment Integrity Management program for Shell’s offshore assets
- Managing contract resources to ensure all regulatory and jurisdictional inspections are performed and accurately documented
- Serving as a contract holder for multiple inspection companies to ensure the optimal inspection techniques and companies are providing detailed and accurate inspection information
- Coordinating prioritization of PEI driven work with emphasis on corrective action inspection requests (CAIR) with the Maintenance/TA groups, represents PEI to review TAR scope submittals/challenges and TAR discovery issues
- Implementation of special emphasis programs such as hose inspection campaigns, corrosion under insulation, and point of contact corrosion
- Have taken the training course for administering LODI &2 Shell internal audits, review repair procedures, perform technical review of mechanical construction work packages, manage shop audits to certify vendors and that all inspection activities are done within the approved budget
- Have taken the lead role for implementing and creating the work processes for corrosion under insulation and point of contact corrosion inspection techniques two of the most critical PEI corrosion monitoring programs on our risk matrix
- Assist in technical review for PEI workflow processes and the development of quality work procedures
Inspection Specialist
Shell Oil
01.2012 - 01.2018
- Maintain inspection schedules and strategies in the Integrity Management System (IMS) for routine maintenance and during turnarounds, review models and histories so that the appropriate information is documented and communicated to the maintenance planning organization
- Perform inspection on pressure equipment and analyze the data so that appropriate inspection intervals can be set and appropriate repairs can be planned and executed
- Having understanding of API RBI methodologies, corrosion mechanism, knowledge of the operating and inspection history of the equipment was a necessity and as an Inspection Specialist was effective at performing this requirement
- Plan and develop PEI work scope requirements and execute turnaround activities
- Provide updates and training of PEI inspection guide line procedures and lead safety meetings sharing current refinery topics and industry LFI’s
- Continue to give recommendations to the PEI CUI focal point for coatings and insulation requirements
- Have completed Shells Leadership of Teams program to continue my development of influence of stakeholders and discipline leadership and have mentor numerous new and temporary PEI inspectors
QA/Refinery Inspector
Mistras Services Group
01.2009 - 01.2012
Quality Control Manager
TIC
01.2008 - 01.2008
Project Manager
Conam Inspection
01.2005 - 01.2007
Quality Assurance Engineer
Calpine Energy
01.2003 - 01.2005
Education
Associates Degree - Applied Science in QA Management / Nondestructive Testing
Spartan School of Aeronautics
Tulsa, OKSkills
- Event oversight
- Teamwork and collaboration
- Problem-solving abilities
- Reliability
- Effective communication
- Decision-making
- Adaptability and flexibility
- Staff supervision
- Risk management
- Contract management
- Learner mindset
Certification
- AWS Certified Welding Inspector #00041401
- API570 Piping Inspector #29042
- API510 Pressure Vessel Inspector #36618
Timeline
Production Unit Inspection Lead
Shell SEPCO
01.2018 - 01.2021
Inspection Specialist
Shell Oil
01.2012 - 01.2018
QA/Refinery Inspector
Mistras Services Group
01.2009 - 01.2012
Quality Control Manager
TIC
01.2008 - 01.2008
Project Manager
Conam Inspection
01.2005 - 01.2007
Quality Assurance Engineer
Calpine Energy
01.2003 - 01.2005
MTAP Block Coordinator
Shell SEPCO
- Current
Associates Degree - Applied Science in QA Management / Nondestructive Testing
Spartan School of Aeronautics
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