Summary
Overview
Work History
Education
Skills
Certification
Early Career Summary
Professional Highlights
Timeline
Generic

Travis E. Hill

Greenwood,LA

Summary

Dynamic and highly motivated leader with over 24 years of experience in implementing system engineering approaches for continuous improvement, Kaizen, Lean, and Six Sigma methodologies to achieve ambitious operational and financial targets. Demonstrated strong leadership and management skills, with a proven track record of coaching, guiding, and driving team progress in continuous improvement projects and programs. Skilled in removing obstacles and leading change initiatives, with a deep understanding of time reduction, waste reduction, yield improvement, productivity, and throughput enhancement. Innovative problem solver with expertise in the product development process, transitioning products to production, and process validation using Agile Framework and Scrum methodologies.

Accomplished Process Engineer with more than 20 years enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented work.

Competent professional offering a wealth of experience in project management, safety protocols and workflow accountability. Proudly promoting a master's degree in industrial engineering and a desire to work for an established firm in the role of Process Engineer.

Accomplished Process Engineer with more than 24 years enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented work. Accomplished Process Engineer with more than 24 years enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented work.

Overview

2025
2025
years of professional experience
1
1
Certification

Work History

Process Engineer

Ronpak
01.2022 - 01.2025
  • Company Overview: As the Director of Engineering at Ronpak, I lead a team of engineers and maintenance managers in implementing innovative packaging solutions
  • My role involves overseeing all engineering projects, ensuring they meet quality standards and are completed on time and within budget
  • I collaborate closely with cross-functional teams to drive continuous improvement initiatives and optimize manufacturing processes
  • My leadership has resulted in significant improvements in production efficiency and product quality, contributing to the company's growth and success
  • Meet with the Executive team, and stakeholders to discuss the future business needs for the company’s growth
  • We conduct weekly meetings with GMs from all three facilities to go over the progress of existing projects, and to assist in removing issues and any roadblocks to ensure the projects can in under budget and on time
  • Oversaw the maintenance department monthly budgets, to help ensure that cost was controlled
  • Implemented TPM to help ensure that the operators had ownership of the process and participated in the OEE of the equipment
  • Worked with engineering to create depositories for important documentation regarding the development, and purchase of equipment
  • Collaborated with different departments when considering the design and or purchase of new equipment
  • Also, when considering when bringing an old piece of equipment, discuss the risk involved
  • Utilize FMEAs (Design, Process, and System) in the design, and risk management of processes (i.e
  • Safety, Process, etc.,)
  • Working with the Director of sales, and other stakeholders, I would meet with them to discuss the needs of what’s needed for each plant
  • I would develop a budget and create a project portfolio based upon the needs
  • I then create the Capex based on what is needed and then manage the budgets accordingly
  • Quantify the ROI for each project to evaluate if the projects are cost effective or if it needs to be re-evaluated be the appropriate stake holder
  • As the Director of Engineering at Ronpak, I lead a team of engineers and maintenance managers in implementing innovative packaging solutions
  • My role involves overseeing all engineering projects, ensuring they meet quality standards and are completed on time and within budget
  • I collaborate closely with cross-functional teams to drive continuous improvement initiatives and optimize manufacturing processes
  • My leadership has resulted in significant improvements in production efficiency and product quality, contributing to the company's growth and success
  • Created process simulations to test operational outcomes without causing service disruptions.
  • Prepared scope of work documentation for use in project planning

SR. Manufacturing / Project Engineer

Republic Elite
  • Created various capital and facility plans by designing process flow layouts, gathering equipment estimates, and determining the required resources
  • Improved manufacturing process by analyzing data through observations
  • Reduced the COPQ for the lamination process by using lean techniques $600K
  • Minimized disruption to the process flow by implementing new work cell to offset repair
  • Captured KPI within the lamination department and scaled up system across the production facility by implementing a monitoring system
  • Developed root cause and implemented corrective actions by coordinating with appropriate Manufacturing, Engineering and Project Management Personnel

Project Engineer (Contract)

Aerotek (GE)
12.2018 - 12.2020
  • Ensured correct technology fit and appropriate strategies are implemented while managing projects by communicating scope, objectives and direction to team members, & management
  • Helped reduced the COPQ by introducing state-of-the-art continuous improvement methodologies through the redesigning of Sub-Assembly and Assembly testing
  • Achieved 25% reduction in manufacturing floor space by designing new procedures & methods
  • Captured vital data to be utilize in critical areas for improvements by creating database
  • Facilitated and trained team members on the standards of lean principles, techniques, and methodologies: Value Stream Mapping, 5-S, TPM, Quick Changeover, Six Sigma Quality, etc

Process Engineer (Contract)

Tata Consulting Services
06.2018 - 12.2018
  • Company Overview: Led, guided, and managed operational excellence and quality team of professionals engaged in various aspects of quality control, assurance and operational excellence tasks
  • Accelerated the rate of operational improvement across the entire value chain by developing Quality and Operational Excellence (Q&OpEx) strategies in line with USAA Q & OpEx strategy
  • Defined the implementation strategies for continuous improvement across the organization by collaborating with manufacturing department managers and team members
  • Uncovered areas for improvement, to measure and communicate project priorities and to track the impact of process changes by creating and managing meaningful metrics
  • Delivered operational improvement and business continuity by executing relevant projects
  • Led, guided, and managed operational excellence and quality team of professionals engaged in various aspects of quality control, assurance and operational excellence tasks

Lean Senior Workshop Leader/Affordability Specialist (Contract)

Aerojet Rocketdyne
01.2017 - 06.2018
  • Facilitated continuous improvement events at the Site, Centers of Excellence (COE) and Program levels, training and coaching employees, teams, and organizations in the use of continuous improvement operating system tools, processes, and methodology
  • Improved operational efficiency & reduced cost by integrating Lean principles, practices & tools
  • Created a strategic lean transformation plan and drove preparation and execution of improvement efforts throughout the facility
  • Increased customer satisfaction, coordinated & participated in joint continuous improvement events with customers

Technical Resource Manager

Gesipa Inc.
03.2015 - 11.2016
  • Directed, planned, and coordinated all functions for Engineering, Quality, Maintenance, EHS, and Shipping Departments at Vivian facility
  • Consulted with tooling personnel, and machine operators and reviewed specifications, engineering blueprints
  • Monitored and assessed the performance of the quality systems, reported its efficiency to management, and implemented actions for improvement
  • Promoted and performed training activities related to product quality, ISO orientation, internal auditor, and forklift operation

Process Engineer

Aerotek (STEMCO)
01.2014 - 01.2015
  • Reduced cost, improved sustainability and developed best practices within the business by evaluating existing processes and systems
  • Increased throughput while maintaining the quality and accuracy of output by modifying or re-engineering processes
  • Ensured optimal service performance through data analysis and customer focus by establishing and maintaining key improvements and performance metrics

OEE Process Engineer

Acro Service Corp (UOP HONEYWELL)
01.2013 - 01.2014
  • Increased OEE performance by performing quantitative analysis of the current manufacturing processes for the Reduction Unit, and Line 3 Finishing
  • Reduced overall lead time by 25% utilizing the Honeywell Operating System
  • Provided support to Shreveport facility in areas of scoping, planning, coordination, improved Operating Equipment Effectiveness in a coordinated effort with resources in and out of the plant
  • Played an active role in the HOS steering committee for HOS Silver Assessment
  • Established better heating, and cooling processes for faster turnaround in the reaction process by collaborating with R&D
  • Determined the optimal utilization of resources by conducting manpower analysis

Education

Bachelor of Science (B.Sc.) - Electronics Technology

Grambling State University
Grambling, LA
05.1987

Skills

  • Team Leadership
  • Staff Coaching and Mentoring
  • Agile Methodologies
  • Change Management
  • Continuous Process Improvement
  • Project Management
  • Conflict Resolution
  • FMEA (Design, Process, System)
  • Data Analysis
  • Quality Control (QC)
  • Quality Assurance (QA)
  • Strategic Planning
  • Cycle Time & Waste Reduction
  • Advanced Problem-Solving
  • PMI processes
  • Cost Management
  • Staff Development, Coaching, and Mentoring
  • Cross-functional Team Management
  • Excellent facilitation skills
  • Executive Decision-making
  • Outstanding Verbal and Written Communication skills
  • Interpersonal & Presentation skills
  • Improvement tracking
  • Performance improvement tracking

Certification

  • McKinsey & Company Leadership Academy
  • Six Sigma Black Belt
  • Lean Six Sigma Black Belt
  • SAFe 5 Agile Product Management (APM)
  • SAFe 5 Lean Portfolio Management (LPM)
  • SAFe 5 Agilist (SA)
  • SAFe 5 DevOps (SDP)
  • SAFe 5 Release Train Engineer
  • MIT: Architecture and Systems Engineering
  • Northwestern Kellogg (Product Strategy)

Early Career Summary

  • SR. Quality Control Manager, MOBIS (HYUNDAI)
  • Manufacturing Engineer, MCDonnel Douglas
  • Manufacturing Engineer, Corning Optical Communications

Professional Highlights

  • Oversaw multiple projects at our 3 facilities including: Facility, and equipment upgrades as well as Building Augmentation, Upgrading the existing CMMS maintenance systems. Added safety systems to existing equipment to make sure that the equipment was compliant. Modeled existing equipment to help the engineering team to better understand the true functionality of the equipment. Implemented the a Vorne measurement system to measure the performance (OEE, etc.,) of each piece of equipment. Consultant with the OEM for the redesign the color detection system on the Pasaban slitter, reducing downtime by 53%.
  • Worked with the engineering to develop and write CAPEx for the purchase and upgrades of facility projects, and the purchase of new equipment.
  • Developed and managed capital projects ranging from $100K to $15MM.
  • Increased production throughput 41% and reduced cycle time 45% by redesigning the assembly line from a batch process to one piece flow.
  • Acted as a change agent while coaching, leading and mentoring employees to realize benefits from all continuous improvement initiatives.
  • Reduced waste & improved efficiencies by identifying modifying, & sustaining desired changes.
  • Transformed the Insulation department from a huge batch system to a pull system by creating a supermarket, reducing the footprint, and utilizing more efficient equipment.
  • Developed future state VSM using lean principles, including DMAIC, Project Priority Matrix Kanban systems, FIFO, 5-S, Cellular Mfg., Computer Simulation, Variance Analyze, etc.

Timeline

Process Engineer

Ronpak
01.2022 - 01.2025

Project Engineer (Contract)

Aerotek (GE)
12.2018 - 12.2020

Process Engineer (Contract)

Tata Consulting Services
06.2018 - 12.2018

Lean Senior Workshop Leader/Affordability Specialist (Contract)

Aerojet Rocketdyne
01.2017 - 06.2018

Technical Resource Manager

Gesipa Inc.
03.2015 - 11.2016

Process Engineer

Aerotek (STEMCO)
01.2014 - 01.2015

OEE Process Engineer

Acro Service Corp (UOP HONEYWELL)
01.2013 - 01.2014

SR. Manufacturing / Project Engineer

Republic Elite

Bachelor of Science (B.Sc.) - Electronics Technology

Grambling State University
Travis E. Hill